When you need an XH connector harness supplier, choosing the right manufacturer involves more than comparing unit prices. Connector pitch, pin count, wire gauge, electrical ratings, and cable layout all affect whether a harness fits your equipment and performs as intended. A mismatch between the connector and the target board can lead to assembly delays, additional costs, and compatibility problems.
The XH2.5 to Dupont 2.54 male connector flat cable is designed for applications requiring connections between two different connector interfaces. Before placing an order, you should verify the connector dimensions, wiring arrangement, and electrical requirements. Shenzhen JYE Technology Co., LTD provides custom wire harness and connector solutions, helping buyers evaluate cable specifications for their particular applications.
What Is an XH2.5 to Dupont 2.54 Flat Cable?
An XH2.5 to Dupont 2.54 flat cable assembly combines an XH-series connector interface with a 2.54 mm Dupont male connector interface. Its flat cable construction can help organize multiple conductors in compact electronic assemblies, although the final fit depends on the equipment layout and connector configuration.
How to Choose an XH Connector Harness Supplier
This type of cable may be considered for electronic devices that require connections between compatible boards, modules, or components. However, you should confirm the actual connector series and pin arrangement before selecting it for a specific device.
Key product specifications include:
- Connector configuration: XH2.5 to Dupont 2.54 male
- Pin count: 2–20 pins
- Wire gauge: 28 or 20 AWG
- Rated current: 3 A, as specified for the product
- Contact resistance: 10 mΩ maximum
- Insulation resistance: 1,000 MΩ minimum
- Withstanding voltage: 250 V AC/DC, as specified
- Operating temperature range: -20°C to +105°C
- Indicative unit price: US$0.10–US$1.99
These specifications provide a starting point for product evaluation. Confirm the applicable test conditions, current rating per contact or assembly, and voltage requirements with the manufacturer before using the cable in your design.
How to Select the Right XH Connector Harness Supplier
A suitable supplier should understand your electrical requirements, connector interfaces, and production needs. Use the following factors to compare potential manufacturers.
1. Verify Connector Compatibility
Check the connector series, pitch, gender, pin count, and mating dimensions at both ends. Although the product is described as XH2.5 to Dupont 2.54, you should confirm the exact connector specifications against your PCB or component drawings.
2. Match Wire Gauge to Electrical Requirements
The available 28 AWG and 20 AWG options have different conductor sizes. Select the appropriate wire based on current, cable length, temperature, voltage drop, and installation conditions rather than relying on gauge alone.
3. Review Electrical and Environmental Requirements
Compare the stated resistance, withstand voltage, and temperature range with your application’s requirements. Also ask whether the supplier can provide relevant inspection records or test reports for the configuration you intend to purchase.
4. Evaluate Customization and Production Capacity
A custom wire harness manufacturer should be able to discuss pin configurations, cable lengths, wiring sequences, and production quantities. Shenzhen JYE Technology, established in 2010, reports a 5,000 m² manufacturing facility and a team of more than 100 professionals.
These resources may be relevant when you need repeat production or customized connector assemblies. Confirm lead times, minimum order quantities, and available customization options directly with the supplier.
XH Connector Harness Specifications at a Glance
The following table summarizes the listed product details and the checks buyers should complete before ordering.
| Specification | Listed value | What you should verify |
|---|---|---|
| Connector type | XH2.5 to Dupont 2.54 male | Exact series and mating dimensions |
| Pin count | 2–20 pins | Required circuit count |
| Wire gauge | 28 or 20 AWG | Current and voltage-drop requirements |
| Rated current | 3 A | Whether this applies per contact or assembly |
| Contact resistance | 10 mΩ maximum | Test conditions and acceptance criteria |
| Insulation resistance | 1,000 MΩ minimum | Test voltage and measurement conditions |
| Withstand voltage | 250 V AC/DC | Applicable test method and duration |
| Temperature range | -20°C to +105°C | Suitability for actual operating conditions |
| Indicative unit price | US$0.10–US$1.99 | Quantity, customization, and shipping costs |
The listed price is indicative rather than a guaranteed quotation. Final pricing may depend on order quantity, cable length, connector configuration, and other specifications.
How to Order a Custom XH2.5 to Dupont Cable
To reduce specification errors and unnecessary revisions, follow these steps when requesting a quotation.
- Define your application. Explain the device, board, or module that the cable will connect.
- Confirm both connectors. Provide connector series, pitch, gender, pin count, and reference drawings where available.
- Specify cable requirements. State wire gauge, cable length, conductor arrangement, and any routing constraints.
- Confirm electrical requirements. Share the expected current, voltage, operating temperature, and applicable testing requirements.
- Request a sample or drawing review. Check connector fit, pin mapping, and cable routing before approving volume production.
- Confirm commercial terms. Ask for pricing by quantity, production lead time, quality documentation, and packaging details.
Providing these details helps the supplier assess feasibility and prepare a more accurate quotation.
Why Consider JYE Technology?
Shenzhen JYE Technology Co., LTD specializes in wire harnesses and connector products, including custom cable assemblies. The company reports more than 15 years of experience, a 5,000 m² production facility, and a workforce of over 100 professionals.
Its stated product and compliance information references RoHS, UL, CE, and REACH. Because these designations can apply to different products and regulatory requirements, request the relevant certificates or declarations for your specific cable assembly before making compliance decisions.
For buyers comparing an XH connector harness supplier, JYE Technology is an option to evaluate when connector customization, cable configuration, and repeat manufacturing are important purchasing considerations.
FAQ
1. What is the difference between XH2.5 and Dupont 2.54 connectors?
They refer to different connector interfaces with nominal pitches of approximately 2.5 mm and 2.54 mm, respectively. Their dimensions and mating designs may differ, so they should not be treated as interchangeable without verification.
2. Can I order an XH2.5 to Dupont flat cable with a custom pin count?
The listed product supports 2–20 pins. Confirm your required pin count, wiring sequence, cable length, and connector arrangement with JYE Technology before ordering.
3. How do I obtain a quotation for a custom XH connector harness?
Provide your required quantity, connector specifications, wire gauge, cable length, electrical requirements, and target delivery date. Drawings or sample references can help the supplier evaluate your requirements more accurately.
Conclusion
Choosing the right XH connector harness supplier requires you to check connector compatibility, pin mapping, wire gauge, electrical ratings, and production requirements before placing an order. The XH2.5 to Dupont 2.54 male flat cable offers listed configurations from 2 to 20 pins, with 28 or 20 AWG wire options. Shenzhen JYE Technology provides wire harness and connector manufacturing services that buyers can evaluate for their custom cable requirements.
Request a quotation from JYE Technology: Visit the XH2.5 to Dupont 2.54 flat cable product page and share your pin count, cable length, wire gauge, order quantity, and application requirements to discuss product suitability and pricing.
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